Eco-friendly deboxing at unmatched speed
With DBX Modulo ONE, SCHNEIDER debuts a powerful and fully automated lens deboxer for high throughput, 24/7. The innovative technology unpacks not just one kind but a wide range of boxes – perforated or not, with or without blisters – with a clean process. Designed for high efficiency and throughput, it deboxes two lenses at a time.
In line with today’s market trends, it has been specifically optimized for more eco-friendly cardboard solutions and supports this new standard. It requires a minimum of energy, making it a highly sustainable deboxer. All waste material is separated and collected individually to simplify recycling.
DBX Modulo ONE follows SCHNEIDER’s vision to provide the full solution for ophthalmic labs, from warehousing all the way to inline coating and beyond.

Smart recognition and orientation
Until the time that the production process begins, the boxes are stored in the clean environment of the warehouse to be transferred over to the deboxer just in time for surfacing to start. The very first step in deboxing is the error-free recognition of the boxes. An optical recognition system scans them to check and adjust their orientation. It fully automatically identifies the type, the content of each box and its dimensions.

Powerful performance,
high efficiency
DBX Modulo ONE unpacks two lenses simultaneously with high speed, facilitating the highest throughput and offering a deboxing power at the next level. The system wedges open the boxes and carefully removes the lenses without ever touching the delicate lens surface but only the circumference. An utterly clean process.

Highly versatile and eco-friendly
To meet today’s market trends, it is specifically optimized for more eco-friendly cardboard solutions and supports this new standard. DBX Modulo ONE opens perforated or non-perforated boxes, boxes that feature blisters and those without. Offering such a wide range of boxes, it revolutionizes the existing market. The system further adds to this flexibility as new boxes can be taught to the deboxer and the processes can be adjusted accordingly.

Convenient and effective recycling
DBX Modulo ONE diligently separates the waste materials by default. No mixing materials, as the system directly sorts the materials in individual containers to facilitate effective and consistent recycling.

The Modulo advantage
DBX Modulo ONE comes with an on-board global interface philosophy that allows connection to the Modulo system. Once connected to the Modulo system, the machine works as an integral part of this one-of-a-kind solution and is subject to the centralized monitoring Control Center. The lab manager is fully informed about the current status of the machine. Therefore, critical situations and downtime can be avoided before they arise. Higher uptimes and increased yields are assured.

Benefits
High throughput on the market
Unpacks a wide range of boxes
Low energy consumption, highly sustainable
Accurate and error-free recognition
No high energy laser, no toxic fumes
Effective waste separation for recycling
Ready for 24/7 production
Download
DBX modulo ONE brochure
Technical Data
box measurements (width x depth x height)
min. 68 x 68 x 20 mm (2,6 x 2,6 x 0,79 inches) max. 86 x 86 x 33 mm (3,4 x 3,4 x 1,3 inches)
box types
perforated boxes, non-perforated boxes, boxes with blisters, boxes without blisters
power consumption
0,6 kVA avg.
air requirement
5 bar (73 psi)
weight machine
approx. 573 kg (1264 lb.)
dimensions without control panel (width x depth x height)
approx. 2172 x 1261 x 1934 mm (86 x 50 x 77 inches)
All data subject to change without notice. Please verify details with SCHNEIDER.